Sugar-Based Biofuels

BIO FUEL - SUGAR BASED

BIO FUEL - SUGAR BASED

Madison, Wis.,-based Virent Energy Systems has a low-temperature, low-pressure, catalytic process for turning carbohydrates (sugars) into gasoline, diesel and other fuels. Its 70 employees now make a gallon or so daily. Targeting gasoline as its first fuel, Virent hopes within five years to raise that production to 10 million to 15 million gallons annually. Virent has pulled in more than $30 million in venture funding and has strategic relationships with the likes of Cargill, Honda Motor and Royal Dutch Shell.

Sourced and published by Henry Sapiecha 31 st March 2009

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Direct-Injection Engine

DIRECT FUEL INJECTION

DIRECT FUEL INJECTION

Direct injection refers to the delivery of fuel directly into the combustion chamber of each cylinder, rather than into the intake manifold. Its benefits are better combustion, increased fuel efficiency and lower pollution. An example: Ford introduced the EcoBoost engine this year and will make it available for the 2009 Lincoln MKS and Ford Flex. Using direct gasoline injection and turbo boosting, the smaller engine can produce as much power as a heavier traditional engine. Ford plans to have 500,000 EcoBoost vehicles on the road annually in the next five years.

Sourced and published by Henry Sapiecha 31st March 2009

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Reliance looks to NAL for making

carbon fibre

CARBON FIBRE CABLE

CARBON FIBRE CABLE

Reliance Industries Ltd is planning to source locally developed technology from state-owned National Aerospace Laboratories (NAL) to make carbon fibre. The carbon fibre is a scarce, steel-like material used in building light aircraft. India‘s one of the largest private sector companies by sales would make the carbon fibre at a 4,000-tonne plant in Gujarat, using technology developed at NAL. Carbon fibre is produced from polymers and is used to make composites that are as strong as steel. Vadodara-based Kemrock Industries and Exports Ltd, an export-focussed unit that makes fibre-reinforced plastic composites, is already engaged in building a 400-tonne carbon fibre plant to open in August 2009.

Sourced and published by Henry Sapiecha 30th March 2009

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REVERSE OSMOSIS CREATES DRINKING WATER

REVERSE OSMOSIS PLANT

REVERSE OSMOSIS PLANT

In some regions of the world, the lack of a primary source such as water, could become a determining factor for economic and political instability whereas nearly 40% of the world’s population relies on river systems that cross two or more countries.
The increasing awareness towards the issue of water, as a precious and irreplaceable wealth, encourages some countries to make enormous investments to increase its availability of drinking water. The fact that the largest source of available water lies in the sea favours the research and investment in the realisation of efficient desalination plants.

FLOATING ON SEA WATER

FLOATING ON SEA WATER

In this period of impending crisis it’s up to technology to propose solutions that are reliable, feasible, with low environmental impact and with sustainable costs for the economies of the poorest areas of the globe.
The technologies used for the desalination of seawater are based on membrane processes, where the “heart” of the system is represented by Reverse Osmosis. BONO Artes has made some innovation in these technologies through the construction of plants capable of producing drinking water with reduced energy consumption.

Through the experience gained over the years, BONO Artes has provided a plant for the desalination of seawater for the “Peru LNG” project, the largest ever undertaken in Peru and all of South America for the production of liquefied natural gas (LNG), developed by the US company, CB&I, leader in the realisation of industrial complexes in the energy and natural resources field.
The BONO Artes supply is an innovative system capable of obtaining both pure water, to be employed for industrial purposes and pure drinking water meeting the standards of the World Health Organization (WHO) for human consumption.

The process occurs through two phases:
- The first stage consists of pre-treatment with two multilayer filters that allow the removal of suspended solids from water
- The second stage allows the production of deionized water through double step reverse osmosis.

At this point, part of the deionized water is used for feeding the boiler, while the remainder is further treated and made drinkable for human consumption at the nearby field site.

PURE DRINKING WATER

PURE DRINKING WATER

To cope with the energy necessary for the operation of the plant, BONO Artes has adopted a system that allows a turbine to recover energy from the residual pressure of the reverse osmosis concentrate in order to significantly reduce operation costs.
Another critical factor for this contract was the choice of materials since the plant was to be installed in the desert region of Peru. So, in the choice of materials, both the high salinity of seawater and the extreme conditions of operation imposed by the arid regions of South America, had to be taken into consideration.

Right now the plant is running at full speed with excellent results, both from the point of view of water quality, and cost efficiency. This success highlights the ability of BONO Artes to find solutions to deal with any type of water, even in extreme conditions, anywhere in the world.

Sourced and published by Henry Sapiecha 20th March 2009

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This byproduct of mineral treatments has many uses

metals treatment for slag

metals treatment for slag

But this is not the only slag to be produced during the production of steel. In an integrated steel plant the molten iron from the blast furnace is combined with steel scrap in a ratio of typically four parts molten iron to one part scrap. Lime is also added and oxygen is blasted through the resultant mixture. This process results in the production of steel and basic oxygen steelmaking (BOS) slag. Apart from the chemical differences, BOS slag is about 50 per cent more dense than its blast furnace counterpart.

Copper smelting also produces copper slag and coal slag is produced from coal fired power generation plants – so where does all this “man made mineral” end up? Blast furnace slag has a myriad of uses of which perhaps the most intriguing is for the production of mineral wool. It’s difficult to believe that a lump of dense slag can be turned into a low density material with a high insulating capacity. However the process for this is familiar on any fairground.

fibre glass wool-slag by-product

fibre glass wool-slag by-product

Just as candyfloss (cotton candy in North America or barbe à papa in French speaking parts of the world) is made by melting and spinning sugar, mineral wool is made by melting and spinning mixtures of basalt rock and slag (or slag on its own). This material is then processed into the low density wadding used in roofing to reduce energy consumption.

slag in raod surfacing

slag in raod surfacing

Have you looked at an asphalt surfaced road and wondered how such a smooth looking surface can react so well with your car’s tyres when you hit the brakes as the car in front slows down unexpectedly? You were able to brake safely because the wearing course of the asphalt contained steel slag – and it’s also very likely that the subsurface also contains the same material. Steel slag adheres to asphalt enhancing the overall performance of the road in spite of rain, sun or applied salt.

Have you heard the term pozzolan? Granulated blast furnace slag is a pozzolan and when this is further ground down it produces a fine powder that has cement-like properties when mixed with water.

Sourced and published by Henry Sapiecha Feb 2009

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Construction of Cellulosic-Ethanol Plant underway

BIO FUEL PLANT

BIO FUEL PLANT

Range Fuels has broken ground on the first commercial scale plant designed to produce bioethanol from cellulosic biomass. The company received $76 million in funding from the U.S. Department of Energy for construction. Located in Georgia, the plant may be operational as soon as 2008-2009 and initially will produce 20 million gallons per year. Its process involves a two-step thermochemical conversion of wood chips and other biomass into a mix of alcohols via syngas.

WOOD CHIP CONVERSION TO FUEL

WOOD CHIP CONVERSION TO FUEL

Company officials claim that a new proprietary catalyst and improvements in the design and engineering of the plant make its process competitive with the one for producing Ethanol from corn. Some question whether or not the process will work on a large scale based on previous research on thermochemical methods. Others wonder whether the plant can be commercially viable since it must rely so heavily on government funding rather than private investors.

BIO FUEL AT BOWSER

BIO FUEL AT BOWSER

Sourced and published by Henry Sapiecha Feb 2009

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NF3 On green house gas emission

GLOBAL WARMING POLLUTANTS

GLOBAL WARMING POLLUTANTS

Scientists Claim NF3 Poses Greater Greenhouse Risk than CO2


Nitrogen trifluoride (NF3), used as a plasma etchant and for equipment cleaning in the semiconductor industry, has a lifetime of 550 years and a global warming potential thousands of times greater than Carbon dioxide, according to scientists in the Earth System Science Department at the University of California, Irvine. The substance is not included in the Kyoto Protocol on Climate Change because it was produced in much smaller quantities in 1995 when the Protocol’s data was gathered. Leading producers of NF3 include Air Products, Formosa Plastics, Mitsui Chemicals and Kanto Denka Kyogo. According to scientists, current production is approximately 4,000 metric tonnes/year. Planned expansions could double that by 2012. While most of the NF3 used in production processes is destroyed, scientists argue that some fraction must escape to the atmosphere during the process and when the substance is being transported or disposed of.

FLOATING TOXINS

FLOATING TOXINS

Air Products, a major producer of Nitrogen trifluoride, responded that the study presents an “inaccurate and implausible scenario.” According to Corning Painter, vice president of global electronics for the company, NF3 serves as a source for Fluorine, which is used to clean manufacturing equipment. Of the two percent that isn’t consumed in the process, most of the gas is destroyed by emission control equipment

Sourced and published by Henry Sapiecha Feb 2009

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